How to elementary and quickly install the lock and other elements of the ignition system on gazelles? Repair and maintenance of automobiles, engines and automatic transmission transformation circuit Basonasosososososa Gazelle 406 Injector.

An indispensable vehicle of the Gazelle with a 402nd motor, over the years, still requires attention.

Electrical wiring is not among the parts to be planned, but the electrical circuit is quite often required when implementing repair work In the windscarette space.

Equipped with a carburetor engine ZMZ-402, the car successfully produces its own motor life, and when time comes overhaulMany owners are thinking not only about recovery, but also to reconfigure its work.

And since the carburetor versions of the power units have been riveted in the past, then the question of the prospects for using the restored motor are acute.

The transition to injection multi-chamber engines is possible and even recommended by an automaker, but not always the owners such an approach suits, and first of all from the financial side.

Tip: Whatever it was, and removing the bulkhead motor, the owner has the opportunity to replace both the old wiring.

If the resource of the redundant power unit inspires optimism, and at hand there is a gazelle wiring diagram - the engine 402 may well listen to another hundred thousand kilometers.

Replacing wiring on the car Gazelle

The reasons that cause the need for replacement are not only due to the bulkhead of the power unit, but also:

1. Due to the natural wear of the wires;
2. Isolation bundle due to natural aging;
3. Mechanical damage (inflection, bully);
4. Short circuits in one or another electrocups;
5. Oxidation of contacts and connectors.

Additional substitution materials

In addition to buying a new wiring, corresponding to the motor used, also to be replaced:

1. High voltage wires;
2. Electronic switch (in the later versions of Motors of the ZMZ-402 series);
3. Ignition coil;
4. Battery level relays;
5. Contact group of fuse block;
6. Egnition lock.

Places requiring installation work

Laying of the harness of the wires is not a difficult case, especially since their places of fixing the frame are provided initially (gutter, technological holes, etc.).

However, in difficulty, the replacement work is divided into responsibility areas:

1. Podcast space;
2. Vehicle interior;
3. Rear body.

The easiest in terms of connection is rear end The car, where only needs to fasten the harness and connect the rear lights and the fuel level sensor in the gas tank. More complex are salon and inconsistent space.

Installation of wiring on the car Gazelle

The wiring on the Gazelle 402 is divided into the specified zones.

Decaying the new set of wires in a free place, its orientation will immediately be noticeable:

1. The longest and thin harness is designed for the rear;
2. Shorter - for the cabin;
3. The largest of the number of wires and connectors is for open space.

The beginning of the work on the replacement of wiring is carried out from the cab:

1. Fasten the harness in the cabin;
2. We drag the second harness of wires under the hood and fix it;
3. We drag the rear harness along the frame, connect the connectors, focusing on the coloring of the wires;

In the windscarette area:

1. We divide the harness to the right and left side, focusing in length and connectors;
2. Connect the switch;
3. We supply the wire to the generator;
4. Connect the voltage regulator;
5. Plug the ignition coil;
6. We connect the window cleaner terminals, turning relays;

Tip: Gazelle 402 Wiring has splits on colors that match the colors shown on.

In the cockpit:

1. Connect the connector to the fuse block;
2. We supply the wire to the heater;
3. Connect the light switch on the steering column;
4. In the instrument panel, we feed the central head light switch, the emergency button, connect the devices.

Conclusions: Using factory or other, you can independently replace the old wires, adhering to conditional and color designations.

The scheme of electrical equipment of the commercial car "Gazelle" may differ in the first place depending on what. Also different wiring for body type - for example, the rear lights are different in a different way than on the side. Accordingly, the wires are paired elsewhere, having another length.

Wiring in the cab truck GAZ 3302

Should consider also different generations Cars over the years of release - over time, the combinations of instruments, optics, fuse block, etc. are changed. In the electrical circuit, the plug changes, wire wiring. Therefore, there are many modifications in the electrical circuit.

Despite the many modifications, the principle of constructing the electric hammers is the same on all cars. All consumers electrical Energy Feed from a constant voltage of 12 volts. The mass of the body and the power unit is a minus wire, a two-wire electrical electrical circuit.

Battery location in Gazelle

In any scheme there are the following items:

Read also

Repair and replacement brake caliper on Gazelle

Different schemes depending on the engine

The first to "gazelle" began to be installed carburetor engines ZMZ 402. For the operation of the Ignition Ignition system, a power supply to the ignition coil, a rubber and switch was necessary. The next to the series also went in carburetor performance.

But there are already coils, the traver and the switcher did not have, instead they were installed the electronic unit Ignition control.

Later "Gazelle" became completed injector Engine ZMZ 405, which, instead of the carburetor, there was a distributed injection system.

So looks like engine ZMZ. 405

The engine wiring on this motor is completely different - the control unit has become common and on the ignition system, and on a distributed injection.
Have their own electrical circuitAnd it is different depending on the type of DVS installed: Cummins or UMPS-A274. The new engine volume of 2.7 liters "Gazelle Nex" was completed since the end of 2014.

Rearrangement of electrical wiring engine

Prudently divided the beams of wiring on the front, rear and incapotional. Therefore, when changing the power unit to another engine type (for example, the ZMZ 406 carburetor on the ZMZ 405 injector) is not necessarily all the posting, it is enough to change the podkapotny wires.
Also easy to rearrange the podcast wiring harness in the case replacement of DVS 3m3 402 at the SM3 406 carburetor or ZMZ 405 injector.

Here are the schemes of electrical equipment on GAZ 3110. 1996-2004 External distinctive features There were new wings, the shape of the roof, the hood, aprons, the grille of the radiator. Only the door remained the same. At first, the GAZ 3110 cars were equipped with narrow black bumpers, and since 2000 they had been replaced with new modern bumpers, which began to be painted in body color. They gave the car a more impressive view at the expense of additional volumes. A distinctive feature There was a trunk lid, which opened from the bumper itself in order to facilitate the loading of things into the luggage compartment. In 2001, cars began to paint and primed new systemWhat made it possible to increase body service life. Existed I. special version GAZ 3110 for taxi services, which possessed a special coloring, preparation under the taxiometer and the interior trim from the incomplete materials.

Scheme of the ignition system on the Volga 3110

1 - control unit M 1.5.4 Engine 9 - Diagnostic connector
2 - phase sensor 10 - engine control system relay
3 - Sensor of rotation frequency and synchronization 11 - fuel pump relay
4 - air position sensor throttle valve 12 - idle regulator
5 - detonation sensor 13 - nozzle
6 - Air Flow Sensor 14 - Ignition Coil
7 - Cooling fluid temperature sensor 15 - Ignition Candle
8 - Air temperature sensor in the inlet tube

EQUIPMENT EQUIPMENT GAZ-3110 with ZMZ-4062 engine

1 - turn index 46 - instrument combination
2 - Headlight 47 - Speedometer
3 - fog lights 48 - tachometer
4 - Beep 49 - Voltmeter
5 - Side Repeater 50 - Rechargeable Battery Discharge Lamp
6 - Ignition Castle 51 - Devices Lighthead
7 - fuse block in motor compartment 52 - Turning Lamp Lamp
8 - Generator 53 - Left-Tone Control Lamp
9 - Plug Socket 54 - Parking Brake Control Lamp
10 - Podcast Lamp 55 - Seat Heating Control Lamp
11 - rechargeable battery 56 - warning light of the overall light
12 - electric fan power sensor 57 - warning lamp far Light Far
13 - Electristant 58 - Level Fall Control Lamp brake fluid
14 - Sound Sound Relay 59 - Lamp Lamp KMSud
15 - left fuse block 60 - coolant temperature pointer
16 - Sound Signal Switch 61 - Fuel Signpost
17 - Sensor drop in the brake fluid level 62 - Fuel reserve test lamp
18 - Relay Pharmacy 63 - Coolant Overheating Control Lamp
19 - Starter 64 - Oil Pressure Index
20 - Starter Play 65 - Control Lamp Emergency Fall Oil Pressure
21 - Central Light Switch 66 - Duplicate Control Lamp
22 - Braking Signal Switch 67 - Front Door Plafthrum Switch
23 - Light Switch rear stroke 68 - Salon Lighting Plafof
24 - Wiper Switch 69 - Rear Door Plafthrum Switch
25 - Electronomyromomer Electronomar 70 - Barrier of the parking brake
26 - Wiper Motor 71 - Parking Brake Control Lamp Switch
27 - Wiper Relay 72 - Lighting Lighting Bag
28 - electric fan 73 relays - heating element rear glass
29 - Radio 74 - Switch Heating Flower Looping
30 - Antenna Electric Motor 75 - Seat Heating Relay
31 - Antenna 76 Switch - Seat Heating Switch
32 - Lighting Lighting Bad 77 - Seat Heating Elements
33 - Switch Lamp Lamp Lighting 78 - Sensor of the Coolant Overheating Lamp Sensor
34 - Relay fog lights 79 - Cooling fluid temperature pointer sensor
35 - Fog Headlight switch 80 - Sensor of the control lamp of an emergency drop pressure of oil
36 - Rear Fog Light Light Switch 81 - Oil Pressure Indicator Sensor
37 - Rear Wind Glue Relay 82 - Fuel Pump
38 - Rear window heating switch 83 - Fuel level indicator sensor
39 - Heater Fan Switch 84 - Switch System Diagnostics of Control Laps Combination Devices
40 - Cigarette lighter 85 - Glassomyomomer jetters with electric heating
41 - Right Fuse Block 86 - Rear Light on Wing
42 - Speedometer Sensor 87 - Rear Lamp on Luggage Cap
43 - Switch alarm 88 - Additional braking signal
44 - Relay-Barrower Pointers 89 - License Plate Lighting Lantern
45 - Turn Pointer Switch 90 - Heater Fan Electric Motor

The difference between the ZMZ-402 engine from the ZMZ-4062 engine - the ignition system

To date, the Gazelle cars are used in many branches of modern business. To ensure efficiency vehicle It is necessary to pay attention not only to the performance of the main components and aggregates, but also. From this material you will learn everything you need to know about the work of the wiring and its faults.

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Signs of faults

There are several types of electrical circuit conditions in Gazelle cars 405 euro 2, 402, 406, 4216, 2705, 3302 or business Diesel:

1. The engine does not start. The car cannot perform its main function when the engine is not working. Either business diesel, 402, 406, 405 euro 2, 4216, 3302, 2705 is damaged, or one of the aggregates or car mechanisms has failed.
2. The car engine is started, but electrical equipment functions incorrectly or with interruptions.

In the event that, as a result of attempts to start the engine, the unit does not start, but at the same time the fuel enters the motor, then most likely, the problem is in electrical equipment:

1. In the event that the transport is equipped with a carburetor, attention should be paid to the diagnosis of high-voltage cables and candles. By the way, quite often on older cars, the gazelle with the carburetor in practice brings inconvenience to the driver. If high-voltage cables have worked out its service resource, the engine will work incorrectly. So first check them out. Not excess will be on Gazelle with the carburetor to check the performance of the traver and coil. In addition to high-voltage wires, you can diagnose the electrical circuit in the engine compartment.
2. In the case of an injector, the situation is a bit different. Of course, high voltage wires There may also be a cause of breakage, but in the first place it is necessary to pay attention to electrical equipment. In particular, you are interested in the engine management system. In the event that the injector control system is not able to properly process the pulses entering the regulator, as a result, it will not be able to give commands to the rest of the nodes and mechanisms. Accordingly, interruptions will begin in the engine.

As practice shows, in most cars Gazelle Business Diesel, 402, 406, Euro 2 405, 3302, 2705 and other causes of breakdowns are poured or burnt contacts. In this case, we are talking about contacts in the ignition castle. With the inoperability of the ignition lock or block in the transport cabin at least the lighting will not be able to work. Also faulty electrical equipment can lead to the inoperability of washers, fans, wipers, etc.

Types of power aggregates

Manufacturer of Gazelle Business Diesel, 402, 405, 406, 2705, 3302 and other models is the Gorky Automobile Plant.

Initially, two types of engines were used in the production and assembly of transport:

• carburetor engines produced at UMN;
• injector and carburetor engines, which supplied ZMZ (Savolzhskoe Enterprise).

The essence of this approach was to upgrade and unify power units For business diesel models, 402, 405, 406, 2705, 3302 and others with UAZ and Volga cars. Of course, in the case of trucks The scheme of electrocups was redone.

For individual types of engines, a different scheme was used:

1. In vehicles with an injector of the DVS, the work of the ignition system was initially demanding in terms of fuel mixes. Such aggregates were equipped with elements electronic ignition, injection control nodes. Of course, in such aggregates, fuel quality plays an important role.
2. As for carburetors, such options today are considered more traditional, but also they have certain features. Of course, the circuit of electrical wiring in carburetor motors is different from the injectors.

In addition to the main models 402, 405, 406, 2705, 3302 and others, since 2001, the manufacturer began to produce a version called "Business Diesel". In the case of a diesel engine, the electrical wiring diagram also suffered certain changes. In particular, such transports began to equip a more powerful starter, rechargeable batteryAs well as the generator (by video author - Mr. Boroda).

Causes of breakdown

If you are the owner of the Gazelle car, then the circuit of the electrical circuit you will be useful in any case. At a minimum so that if necessary, one or another breakdowns caused by the use of low-quality fuel could be detected.

The reason for the inoperability of electrical appliances can serve as extreme climatic conditions:

1. Complex climatic conditions include severe cold. At the occurrence of frosts, the load on the electric circuit of the vehicle is increasing, and here does not play the role of the motor type - carburetor or injector. Especially the load on electrical equipment is noticeable during the morning motor start.
2. Regardless of the time of the year and the type of DVS with interruptions in the operation of the injection system, each driver may encounter. When using low-grade gasoline or diesel engine, malfunction system can occur in the operation of the combustible mixture. To prevent such problems, you need to use high-quality fuel.
3. Car owner of Gazelles may face other types of breakdowns and faults. These may be closures, detach contacts on devices, the appearance of corrosion. All these shortcomings are caused by low quality assembly or incorrect repair Auto.

Output

The conclusion is one - the emergence of new modifications in the gazelle families contributed to the change. The appearance of problems in the operation of electrocups can affect the functionality of the car. Therefore, from time to time it is necessary to diagnose the performance of electrical appliances.

Video "Repair of electricians Gazelle"