Vacuum pump for pumping sewage. Vacuum pumping pump for pumping GAZ 53 Asshenizer Specifications

08.11.2019

Vacuum (or Asshenizer) The machine serves to the fence and transportation of all sorts of liquid waste, which are not explosive or combustible. The car is used in a temperate climate, a suitable temperature for operation - from -20 and to + 40ºC. There are types of machines that are equipped with platforms for dry lads. The car is going on the chassis, in particular, the car chassis is used.

It looks like a classic asserenitator gas truck

In the equipment, special equipment includes:

Barrel (tank);
Vacuum pump;
Receiving hose;
Pipeline;
Special electrical equipment;
Transmission drive;
Control crane;
Alarm device;
Sitting reception.

The principle of operation of the vacuum machine is simple - the vacuum pump starts into action from the engine running engine.

Diagram of the device of the vacuum pump for an asserenizer car gas

Due to the pump, the required vacuum is created in the tank, and the liquid captures through the pipeline. The tank is filled until the maximum level is reached.

When the level is reached, a beep is served, and the pump automatically stops. Automatic stop provides an alarm-safety device - in the barrel there is a special level sensor. Drain of the contents of the barrel occurs in gravity.
The intake sleeve is connected to the system (receiving hatch) with a cape nut, on the other end of the hose there is a metal tip, which is lowered in a pond or cesspool.

With the help of the assessing machine, there is a carcass container, absorbed sucks with car washes, take away household waste. Also, water bodies are dried by machines, the holes from the contents are exempting with drilling fluids.
With the use of special equipment does not extend so much in the air nasty smell and possible infections.

Capacities of Asshenizator Machines Gas

Depending on the model, the volume may be different - mostly barrels are from 3 to 6 cubic meters. m. The volume of the vacuum machine depends on the volume:

Small-sized equipment works with private sewage sumps;
Overall machines pumped out waste in building structures and wells.

There are still ilosos, they are used to clean the septic tanks and wells of industrial enterprises.

Scheme of dirt pumping machine

Vacuum barrel is made of thick steel, approximately 4 mm. The rigs of stiffness inside the tank does not allow the tank to deform. First, the container is stuffed, then painted in different colors. Most often, the barrel is painted in red or red color.

Tanks are calculated on a certain internal pressure and temperature. The weight of the tank of vacuum cars gas is average equal to 500-600 kg. From requaling in tanks provides for protection. It is important that the container is sealed.

Models of assessing machines on the chassis gas

On the basis of cars, gas has been created by several models of the association machines:

KO-503B-3;
KO-503B-2;
KO-503V;
KO-522A;
KO-522B;
Gas-SAZ-39014-10;
Gas SAZ-3901-12.

Machine Ko-503V-2

The basic chassis model is. When filling the tank, the chassis signal turns on automatically.

This looks like a vacuum truck GAZ KO-503B-2

The design provides a long suction sleeve (6 meters), an upgraded vacuum pump is used. The car is the following specifications:

Case capacity - 3.75 cubic meters. m;
Pump performance - 240 m3 / h;
Mass are completely loaded cars - 8, 2 tons;
Machine length - 7 m;
Width - 2.2 m;
Height - 2.6 m;
The maximum depth of the cleaned container is 4 m;
The average filling time of the barrel - from 3 to 6 minutes.

Machine KO-503B-3-01

The vacuum machine is not only for the fence and transportation of liquid waste, but also for transporting mobile drying.
The design provides compartment for pure water, its capacity is 0.5 cubic meters. m. The volume of the main capacity is 3.25 cubic meters. m, the barrel is filled in 5 minutes. The technique can simultaneously carry up to two biotales.

Machine Ko-503V

The model has almost the same specifications as the model KO-503B-2. The main difference is that the base chassis for KO-503V is gas 3307, and a gasoline engine of 4.25 liters is installed on the machine.

Machine KO-522 and its modifications

The CO-522A brand is based on GAZ 3307, Modification of KO-522B - based on GAZ 3309. It should be noted that there is still a model Ko-522g, based on vacuum hyundai cars HD78.

Specifications KO-522A:

The volume of the barrel is 4 cubic meters. m;
Maximum mass of a loaded car - 7.85 tons;
Auto length - 6.65 m;
Width - 2.3 m;
Height - 2.65 m;
The depth of the cleaning pit (MAX) is 4 meters;
Engine type on chassis - gasoline;
Barrel fill time - from 3 to 6 minutes.

On the model KO-522B is established diesel engine, full mass The loaded auto is 8.2 tons.

Gas SAZ-39014-10 machine (39014-11)

Assatizer Machines SAZ-39014-10 and SAZ-39014-11 Saransky Plant produces since 2014. The "dozen" was created on the chassis 33098, 33096 and 3309, for the "eleventh" base was the chassis of a all-wheel drive truck "Countryman" (GAZ 33086).

Exterior of the new assessing car countryman

New models are equipped with KO-503 vacuum pumps, suction sleeves have a diameter of 100 mm, the length of the sleeves of 4 meters. As power aggregate It can be installed either a Minsk diesel engine D 245, or Yamz 5344 Yamz 5344.

The main purpose of special equipment Asshenizer GAZ 53 is the implementation of complex production work on the removal of household and industrial drain, as well as cleaning cesspools. The main consumers and customers of the services of the assessing machine is a housing and communal sphere, as well as a construction segment. If in the utilities of the fundamental purpose of the machine is known, then in the construction segment of the special equipment is designed to fence water from structural elements, as well as for cleaning various capacities, tanks, buttels. As can be seen not only the public utilities use special equipment for cleaning, but also the construction sector of the economy.

Construction features of the car

The standard technical characteristics of the GAZ 53 include several sets of attachments, which are used in a certain form of the workflow. The traditional equipment of special equipment has the following nodes and components:

Technological tank;
Vacuum type pump with built-in actuator;
Device with characteristics of alarm-safety species;
Hatch for receiving waste;
Suction type hose;
Control mechanisms - crane and pipeline;
Additional electronic equipment.

In order to know the volume of the selling machine gas, it is necessary to take into account specific model vehicle. The main models of special equipment are presented with capacities having a volume of from 3.75 m 3 to 12m 3. Given the diversity of the volume of the vehicle, some models of specialized equipment are intended for certain characteristics of the work:

Small-sized equipment. It is intended exclusively for working with individuals who have minor inquiries for pumping fluid;
Industrial Asshenizator Machine Gas 53. A fairly roomy volume of the tank that produces fluid pumping from industrial wells, and is also used in technological process on the construction site (waste pumping in construction contracts);
Universal ECROSE machines. This type of special equipment has narrow-controlled specifics and are intended to pump a large amount of water, for example, in the process of cleaning the water branch, pond.

Construction part of the car

At the heart of the design of the Asshenizer Machine based on GAZ 53 used the metal tank made of metal, which can be tightly isolate and close. Given the fact that in the process of pumping is used not pure liquid, but rather a suspension where there are various impurities, including a solid nature, then a vacuum pump is provided for efficient operation. In general, in the tank itself, it is created so high permanent that, for example, from the same pond, it is possible to salt not only water, but also the usual Tina and even small crucians, the perch, which are across the barrels through the corrugated construction hose.

The operation of the vacuum embedded technological pump is associated directly with the interaction of the engine system of special equipment, through a special mechanical device for the distribution, which has a functional pairing with a gas selection box of the gas 53.

After reaching a certain level of level (it is allowed in some models of special equipment to install automatic control of the level set), a built-in control sensor is triggered, which drives full stopping vehicle. Upon completion of the work and filling of the capacity, it is turned off the dispensing systematized drive box belonging to the vacuum pump. Next, the assessionator can follow its progress to a special technological test site of the storage of MSW, where the reservoir is emptying, followed by recycling.

Technical Moments Operation Special Equipments

For the first time, cars were developed in the USSR in 1963, a little later, it was decided to expand the line of the base of cars using the system of the assessing agents. Enterprises were equipped with various models of machines that are known to us as:

KO-503B-2;
KO-503B-3;
KO-503V;
KO-522A;
KO-522B;
Gas-SAZ-39014-10;
Gas SAZ-3901-12.

It was the main line of the special equipment, on the basis of which the base, the technology of work and the technical characteristics of the Asshenizator Machine Gas 53 were used. The main base of the chassis, it is GAZ 3309 and gas 3307.

Machine production period - 1964-1983;
Tank volume - from 3.75 liters;
Pump recycling - 260 m / cube;
Additional equipment - built-in additional tanks and capacities for cold water;
Stopping pumping - mechanical way;
Sound alarm - is available;
Dimensions of the Asshenizator Machine Gas 53: Length-6395 mm; width-2380 mm; height-2200 mm;
Maximum weight of a fully loaded car - up to 9.0 tons;
Maximum depth for the container cleaned - up to 4.0 meters;
The average filling mode of the container depending on the machine model - 3-6 minutes.

The fundamental difference between the models of the arizator GAZ 53 lies in the principle of operation of the machine, as well as in the methods of filling fluid. More detailed description Each model of the assessing agent will help you understand the principal characteristics of the machine, to perform a specific type of work.

Service of special equipment

Many owners of the assessing machine can approve to tell you that the car has excellent repair receptionable characteristics. Almost in any store, you can find a spare part of any vehicle model, as the industry still manufactures parts and spare parts, despite the venerable resource of the car operation.

The main advantages of holding repair work:

Available and easy repair work;
No need for expensive technological maintenance;
Low cost of spare parts, which allows you to quickly recoup the costs;
The presence of problematic operational nodes of the machine is minimized.

Frequent breakdowns in the car are not technical components and components, but technical wear of the auxiliary equipment, these are corrugated hoses, sleeves, and sometimes vacuum pumps. At the same time, the industry is now producing enough additional equipment, and the highest quality. The only and significant disadvantage of the most popular assessing machine in the post-Soviet space is the low technical equipment of the automation system, which are characteristic of imported vehicle models. Lack of modern electronic systems In the car, it does not diminish the popularity of special equipment in front of analog foreign models.

Pumping septic, cesspool, cleaning drain systems and drainage, exemption from sludge systems and sewers, drainage and drainage systems of drainage and underground highways, cleaning drilling wells and much more available at the most popular assessing machine, which never and in no situation will not let down.

Video: Gas Sausage 53

The assessing machine is designed to carry out work on the removal of various drains, as well as cleaning cesspools. With the help of an asserenitarian car, a thorough removal of liquid mass is carried out. Technique is applied not only in utilities, but also in construction. At the construction site, the assessing agents help to pump water from the bearing structures or clean the specific container, the pitual or technical deepening. In communal economy in demand is.

Development and production of assessing machines

The assessing machine is developed taking into account modern needs. The technique should provide the necessary power, and it is also quite reliable to eliminate the likelihood of breakage in the situation unfavorable to repair. The most common base for the assessing agent is the cargo car brand gas. This technique is developed and going on Gorky automotive factory. Accessories for the production of the machine are supplied by internal manufacturers.

Device special machinery on gas chassis

Standard Asshenizer Machine GAZ 53 includes several attached units by which the workflow is carried out. Base truck Under the assessionator is no different from the usual serial truck. The location of the attached systems is designed in such a way that during the full filling of the tank truck had good handling and resistance on the road. On the assessionator, the driver's cabin is installed in the front of the frame, and the cargo compartment, in particular the tank for the fence and transportation of uncleanness - in the rear. All pumps and purge equipment are mounted between the tank and the cab, as well as at the bottom of the car. The design is similar to.

Features of the Asshenizator Machine GAZ-53

Domestic vacuum assessing machine based on GAZ-53 truck is the most common in its class. This car has a very simple design as well high reliability aggregates and ease of management. Despite your obsolete design and technical component, GAZ-53, the assessing agent remains popular on domestic space. You can allocate the main features of the GAZ-53 database:

simplicity and reliability of the design;
unpretentiousness in work;
low cost of parts;
car endurance;
cheap maintenance;
operation on any roads;

GAZ-53 cargo chassis provides high car performance on various road surfaces, regardless of its quality. It is worth noting the unpretentiousness of the 6th cylinder engine To the quality of gasoline. The motor is able to operate on low-octane fuel brands AI-76, 80 and 92.

GAZ-3309 as the basis for the assessing machine

Universal Assatizer Machine GAZ-3309 is updated version And compared to outdated GAZ-53 is characterized by its functionality and a slightly greater productivity. First, on this design there is a more powerful and economical diesel engine, and secondly, the machine is equipped with a tank larger volume and upgraded vacuum pumps that have a convenient control system and inspiration. Thoughtful design make, more practical.

Specifications:

basic chassis - GAZ-3309;
power of the power unit - 86 kW;
fuel type - diesel;
tank volume - 3.75 m3;
the depth of the pitted pit is 4 m;
productivity - 240 m3 / hour;
maximum pitch in tank - 0.08 MPa;
tank filling time - 3-6 min;
full weight - 8180 kg;
dimensions - 7000 mm x 2200 mm x 2600 mm.

Some factory modifications of GAZ-3309 include cars increased patency with full drive.

Other chassis options

Metal barrel on the assessing machine can be mounted on almost any kind of cargo chassis. The most common options is the car MAZ, KAMAZ and ZIL. Each brand is distinguished by its characteristics and lifting capacity. At some cars, it is possible to install two association tanks at once, which are capable of working in a pair, accordingly, the overall performance of the technique increases.

The main characteristics of the assessing machine

A modern vacuum pump on an assessing machine (KO-503 brand and others) provides the best performance for these trucks. Pumps operate from engine speed, so much depends on the power of the power unit itself. Diesel or gas mounted on cars gasoline engines with a capacity of 85 liters. from. The performance of the standard pump varies from 240 m3 / hour, and the time of complete filling of the tank is about 3 to 7 minutes, depending on the consistency of the intake substance and the engine power.

Working performance

Despite the fact that the amount of the assessing machine is often varied from 3 to 7 cubic meters, the working indicators of domestic assessing agents are at a fairly high level and compared with foreign analogues are practically no different.

Car the assessionator develops speed with a loaded tank of about 80 km / h, and also has automatic system Discharge under pressure, which empties a tank for 2-4 minutes.

Gas trucks are considered rather economical (consumption of about 15 liters per 100 km), therefore actively change in communal services.

Sphere of work performed

Regardless of how much an assessing machine is used, the technique is used by the utilities for cleaning drain pits and other urban communications where a vacuum pump is required. high pressure. The machines are successfully used to show the sewage sewage, water, mule from water bodies, as well as for cleaning urban roads from large puddles.

Asshenizer car control

Modern assessing machine Technical characteristics that meet all standards and standards are quite easy to manage. To control is enough one driver operator, which produces almost all manipulations from the inside of the driver's cabin. All key working bodies are under control of the instrument panel, respectively, the employee is not required to participate in unloading and loading sewage. Additionally, the crew is equipped with a second person, a technician who produces manipulation of laying and laying hoses and other highways. The nominal length of the hose of the assessing machine can reach 6 meters.

Additional features of the car

Most of the owners note the fact that spare parts for assessing gas brand cars can be purchased in almost any automata. This fact Significantly facilitates the operation and maintenance of these assessing agents.

The main advantages of gas databases are:

lightweight;
no expensive service is required;
low cost of spare parts;
lack of problem nodes;

Also, the advantages include the simplicity of design nodes, as well as their easy dismantling. The only minuses of this car are an outdated design and lack of modern electronic systems.

Carrying out repair work

The domestic assessing machine is the price on which from 300 to 500 thousand rubles vary does not require special equipment for repair work. For repair, gas requires the most minimal set of tools, as well as a small set of knowledge. The main advantage of repair similar cars It is that its design can be changed at the discretion of the owner without substantial alterations.

Possible breakdowns

Frequent breakdowns of the associates are vacuum pumps and hoses (sleeves). Many owners simply do not know where to buy sleeves for the assessing machine, therefore, systems of foreign analogues with more reliable structural characteristics are installed on gas. Many spare parts for modernization purposes are installed from other cars.

The presence of spare parts

Spare parts for the gas of the assesenizer quite a large amount. On domestic space, you can purchase spare parts like on secondary marketand new from the manufacturer. The cost of parts is relatively low, so these cars are inexpensive in maintenance and repair. For example, the cost of the vacuum pump is about 40 - 60 thousand rubles, and foreign production from 150 thousand.

The cost of the assessing machine

It is advantageous to buy an asserenitarian car can be both in the secondary market and official dealer. Depending on the financial capabilities of the buyer, the assessing agents may have additional hinged equipmentas well as upgraded design. The cost of cars on the secondary market reaches a mark of 250,000 - 370,000 rubles, and the price of a new price varies from 900,000 rubles.

Putting it regular cleaning. If this procedure does not fulfill this procedure, the sanitary conditions will deteriorate on the site, or the cesspool will turn out to be crowded. And then it will be even more difficult to carry out the care of individual sewers. Disposal of sewage quickly and qualitatively, the induced assessing machine has been helped with the appropriate equipment. The main element involved in the pumping process is a vacuum pump for pumping sewage. With it, the car literally in a matter of minutes will clean your drainage facility.

The vacuum pumping pump is designed to work with other equipment installed on an associate machine. With it, the contents are injected into the special tank, which is exported to the disposal site. The principle of operation of the vacuum pump consists in creating permissions in the working chamber in a short period of time. As soon as such a vacuum reaches the desired value, the pumped substance (sewage, wastewater, steam) is sent to the accumulating container. This type of pump is considered to be the most efficient in operation and safe to the environment.

What is the assesenizer machine

Since we consider pumps installed on the uresty machines, we will explain what is an asserenizative sewage pumping machine. This is a complex of equipment on a wheelbarrow, which performs pumping outlap or uncleanness from, tanks, septic, septic tanks. After releasing the machine delivers the contents to the disposal location where it produces unloading.

A typical assessing machine consists of the following main elements:

cumulative tank. This is a steel cylindrical tank having a small tilt for the convenience of unloading;
vacuum pump;
the device is alarm-fuse. Its presence prevents the tank overflow and signals the operator;
reception hatcher with suction hose;
pipe control crane;
additional electrical equipment.

Vacuum sewage pumping machine works on the following principle. All equipment is involved from the operating engine. The suction hose is immersed in the container tank. The vacuum pump, which creates a vacuum in the tank. The tank is filled with uncleanness. After it is completely filled, the safety device that turns off the engine is triggered. After arriving at the place of discharge, the tank empties sambeck or due to air pressure in the pump.

Tip: Causeing an assessing machine to his site, ensure the possibility of its unobstructed passage to the pumping point.

Types of vacuum pumps

the high-soluble pump will be useful when working with low pressure indicators. As a rule, 2 sequentially connected pump are used;
low-core pump lowers the pressure of the pumped wastewater. The device also creates a pressure inherent for low vacuum;
the forvacuum pump is used to obtain in the system high level Performance. It provides conditions for the work of a higher level of vacuum. The pump saves energy;
the booster pump creates a medium vacuum in the system. It is usually established between the forvacuum pump and its high-vacuum analogue;
the pre-vacuum pump can be used to reduce the pressure of the content, ranging from the level of the atmosphere, and ending with such a pressure on which another vacuum pump will work normally.

Main characteristics of pumps

Parameters characterizing the operation of a certain model of the vacuum pump to pump sewage:

pumping speed. This is the amount of dumped content per unit of time. Determined in the input section of the receiving pipeline;
start pressure maximum. This parameter characterizes the extreme pressure at the input, in which pumping will begin;
limit graduation pressure. This is an indicator of pressure on the release of equipment when the pump is still capable of pumping up the substance at rated speed;
performance of a pair of dealer. In the process of working on pumping fluid, the number of vapors is considered in weight units;
residual pressure is maximum. This is a theoretical value to which the working pressure is approaching under standard conditions;
couple pressure maximum. This is the greatest value of steam pressure at the pump inlet. This indicator is taken into account when pumping steam;
the degree of compression of the pump. The indicator characterizes the ratio of the volume of gas, compressed during its compression.

Features of the operation of vacuum equipment

In the process of operation vacuum equipment It is necessary to comply with some conditions due to which the equipment will work properly for a long time:

for impeccable operation of the device, it is necessary to wash its lubricant system with new oil. The use of waste oil is not allowed;
the pump must be kept clean. The presence of contaminants can worsen its work and even lead to the device breakdown;
it is necessary to constantly track the oil consumption, not allowing them to achieve minimum level. Average flow Oil is about 90 g / h;
it is unacceptable to exploit the pump without stopping more than 1 hour;
to determine the direction of rotation, you need to pay attention to the pump housing, where the corresponding arrow is. Pumps with right-hand cruise are purchased for installation on diesel cars. At the same time, on carburetor machines Pumps are installed, having left-sided rotation.

Popular models of vacuum pumps

KO-503.

This is a vacuum pump, which fully operating at temperatures -20 + 40 degrees. Pig-iron pump housing. The cover is equipped with bearings, allowing rotary rotation. The housing has holes for making lubrication. There is a lubricant from the tank located nearby. This vacuum pump is installed on the car 53 or gas 4309, the KO-503 model 0214100 is designed for left-sided twist, and the designation KO-503 0214100-02 indicates that the pump has a right-hand rotation.

Pump parameters:

KPD - 0.8-0.9;
power - 6 kW;
pump performance - 240 cubic meters;
dimensions - 470 x 225 x 280 mm;
weight - 90 kg.

KO-505A.

This vacuum pump for the assessing machine is used on the basis powerful cars, such as Zul, Kamaz, Ural, MAZ. The pump in the temperature range of -20 +40 degrees is operated. Rotation of the rotor is carried out with the help of bearing installed in the lid. The housing of the rotor has mounted blades from durable textolite. The pump housing is made of cast iron. For the normal functioning of the pump, continuous oil supply is necessary. It is envisaged that the oil begins to enter the mechanism automatically, when the device is turned on into operation.

Pump parameters:

KPD - 0.8-0.9;
power - 9 kW;
the number of revolutions is 1150 per minute;
pump performance - 310 cubic meters / h;
rotary twist - the right and left is allowed;
dimensions - 520 x 290 x 300 mm;
weight - 110 kg.

KO-510

Pump this type Designed for installation on cars MAZ, GAZ, URAL, ZIL, KAMAZ. Permissible temperature modewhich ensures uninterrupted pump operation, is -20 +40 degrees. The modification of the device with the designation KO-510 0216000-04 has a right-sided twist, and the model KO-510 0216000-05 is a leaf-sided rotation pump.

Pump parameters:

KPD - 0.8-0.9;
power - 9 kW;
the number of revolutions is 1450 per minute;
pump performance - 360 cubic meters / h;
rotary twist - the right and left is allowed;
dimensions - 670 x 338 x 310 mm;
weight - 125 kg.

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