Technology repair of large-sized tires of career equipment. Technological instructions for repair of tires of career and off-road techniques
Repair are subject to large-sized tires both radial and diagonal design, with nylon and metallic cord, almost any leading manufacturer, both domestic and foreign. Difficulties cause repairs for low-quality tires, such as little-known Chinese manufacturers, due to the large content of soot in rubber. But with this problem all global tire repair manufacturers are facing, such as Rema Tip Top (Germany) or Tech International (USA).
Equipment allows you to repair the following types of tire damage:
- Local trifles and cuts with damage and without damage to the carrier frame- Tread damage (trifles, cuts)
- Trobs in the Shoulder Tire Zone
- side cuts
- damage to the soils
All proposed vulcanization equipment universally and allows you to repair tires in a wide range, which reduces the total costs of organizing the KGSH repair site at an industrial enterprise.
Basic sizes repaired large-sized tires:
Russian vulcanizers for repair of large-sized tires allow you to repair tires for the entire range of techniques operating in industrial enterprises.
The most common tire sizes during repair are:
- Wheel technology with a short base:
18.00-25; 18.00-33; 21.00-33; 21.00-35; 24.00-35; 24.00-49, 27.00-49; 30.00-51; 33.00-51; 36.00-51; 37.00R57; 40.00R57; 48/95R57; 50/90R57; 53 / 80R63; 55 / 80R63; 59/80R63.
- Wheel technology with a wide base:
17.5-25; 23,5-25; 26.5-25; 29.5-25, 35 / 65-33; 33.25-35; 37.25-35; 37.5-39; 40/65-39; 41.25 / 70-39; 45/65-45; 37.5-51; 50/65-51; 67.5 / 65-51; 50/80-57; 55.5 / 80-57; 49.5 / 85-57; 55/85-R57; 53.5 / 85-57; 58/85-57; 60 / 80-57; 65/65-57; 70/70-57
We draw your attention that when operating imports of imported production, the economic efficiency of repair increases several times. Especially Repair is effective when using career tires of leading manufacturers: Dunlop, Goodyear, Bridgestone, Michelin, Yokohama
Dimensions of repaired damage
The proposed volcanizers and materials allow you to perform high-quality repair of large-sized tires with the following maximum damage sizes:
Radial tires
Side cuts up to 480 mm
- cross-cutting tread damage to 220 mm
- Three-to-70 mm
Diagonal tires
- side cuts up to 200 mm
- Cross-cutting tread trifles up to 250 mm
The limited dimensions of the corruption are based on practical experience and experimental data obtained as a result of studies of global manufacturers of tire repair.
Complete set of workshops for repair of large-sized tires
The KGSH repair program includes all the necessary components for compliance with tire repair technology:
Vulcanizers for repair of tires of career dump trucks dimension from 18.00-25 to 59/80-63 and loaders (tires from 17.5-25 to 70/70-57)
- Rackshoters g / n 800, 1500, 4500 and 7500 kg
Electrical and power tools for tire repair
Pneumatic equipment and pneumatic repairs for repair of large-sized tires
Screw tool for repair OTR tires
Tire repair accessories
Manual Tire Repair Tool
Plockers for repair of tires hot and cold vulcanization
Chemical compounds for tire repair (glue, thermorates, cleaners, special cements, cleaners, raw rubber: cord and rolls, boards seals, etc.)
Depending on the range of wheel equipment operated at your enterprise, you can choose the optimal package of the tire repair on your own, or consult with our experts. You can also choose consumables and tools for the existing tire-repair workshop on the repair of wheels of special equipment.Quality of repair of large-sized tires and warranty on renovated damage
The quality of the equipment and technologies offered and technology provide reliable repair of tires with a guarantee for the entire period of their further operation, to complete tread wear. We can guarantee that using our equipment, technologies and materials (with accurately compliance with the repair technology) your company will never re-repair the damage to kgsh. The tire, of course, can get re-damage in the already renovated place. But in all other cases, once the tire will never return to repair due to, for example, detachment of the patch.
These equipment and materials are used in the largest industrial enterprises, which confirmed their reliability and high performance features. Warranty on the main equipment is 12 months from the date of commissioning. Our company also performs post-warranty equipment maintenance and provision of spare parts, consumables and tools.
All equipment has no permissions and permissions.
Repair of tires of career equipment is the main activity of our company. Unlikerestoration of large-sized tires (protector recovery) Our company is engaged repair local damage (trifles, side cuts, tread damage).
The cost of a good tire for the career dump truck is comparable to the cost of a car. In case of damage to such expensive busbars, the enterprises spend large means for the purchase of new tires.
According to many years of experience, it can be stated that up to 40% of large-sized tires written off at mining and mining enterprises can be repaired. Such damage to large tires as local trifles of tread, side cutsIn most cases, refundable.
What large tires can be repaired?
The proposed technologies and equipment allow repair of tires of radial and diagonal design, as domestic tire plants (Belshina, Dneproshin, Amtel, Krasnoyarskaya Tire Plant "Supershina") and leading foreign manufacturers.
Tire repair can be carried out on the tread, shoulder and sidewall with damage sizes up to 250 mm. Most equipment is universally and allowed to repair tires in a wide range, which reduces the total costs of organizing a tire repair site at an industrial enterprise. In addition to chamber tires, repair is very effective. tireless tires, for example, BelAZ 7555 (24.00 R 35).
Economic Efficiency Repair of Career Tires
The average cost of repair is not more than 5% of the cost of the new Tire of the CIS production. According to the statistics of mining enterprises for 2003-2005, operating this equipment, the equipment set pays off when the repair of just a few large-sized tires.
We draw your attention that when operating imports of imported production, the economic efficiency of repair increases several times. Especially repairs are effective when using career tires of leading manufacturers: Dunlop, Goodyear, Bridgestone, Michelin, Yokohama.
Tire repair warranty
The quality of the proposed technologies provide reliable repair of tires with a guarantee for the entire period of their further exploitation, up to the total wear of the tread. These equipment and materials are used in the largest industrial enterprises, which confirmed their reliability and high performance characteristics. All equipment and materials have the necessary certificates. Warranty on the main equipment is 12 months from the date of commissioning. Our company also performs post-warranty equipment maintenance and provision of spare parts, consumables and tools.
What do we offer?
Our specialization is a comprehensive organization of sections on the repair of tires special equipment. The result of collaboration will be an efficiently operating tire-repair workshop, equipped with the necessary equipment and trained personnel, which will make much more efficiently using expensive large-sized tires of special equipment. Example typical scheme Organization of the workshop for the repair of kgsh (including a tire unit and camera repair site), for tires of 18.00-25 to 24.00-25 you can
Standard work scheme for the delivery of a tire repair section
- Consultations when choosing equipment for tire repair (depending on the entire fleet of your company)
- Supply of all necessary equipment, tools and materials for repair of tires
- Delivery of equipment to the customer
- Free installation of equipment for repairing tires of career equipment
- Free training of your specialists for repairing large-sized tires
- Uninterrupted supplies of consumables and tools for repairing auto tires
- Factory guarantee for equipment (12 months), as well as post-warranty service
Plots for repair of large-sized tires
Excellent experience with mining enterprises allowed our company to prepare several standard complete sets Plots for repairing career tires, in which there is nothing superfluous. Only the most necessary to fulfill the repair technology of large-sized tires.
Depending on the range operated by your company, career equipment and the planned number of repairs, you can choose optimal option Packing configuration.
vendor code |
Name |
Purpose |
Plot for repair of large-sized bus size up to 21.00-35 ( basic equipment) |
Fully ready-made plot for professional repair of kgsh size up to 21.00-35 (58 positions of equipment and tools; a set of materials for repairing 60 tires of radial and diagonal design; delivery; training). Based on (art. 01 015). |
|
Additional equipment set number 1 (to art. 70 010) |
Retrofitting of the KGSh repair area up to 21.00-35, allowing repairing tires of passenger and truck vehicles, as well as cameras of any size. |
|
Additional equipment set number 2 (to art. 70 010) |
Compressor for the tire repair workshop, instrumental trolley, pneumodrel |
|
Plot for repair of large-sized bus size from 18.00-25 to 24.00-35 (basic equipment) |
Fully ready-made plot for professional repair of kgsh size up to 24.00-35 (69 positions of equipment and tools; a set of materials for repairing 60 tires of radial and diagonal design; delivery; training). Based on (art. 01 007). |
|
Plot for repair of large-sized bus size from 18.00-25 to 33.00-51 (basic equipment) |
Fully ready-made plot for professional repair of kgsh size up to 24.00-35 (70 positions of equipment and tools; a set of materials for repairing 60 tires of radial and diagonal design; delivery; training). Based on (art. 01 007). |
|
Plot for repair of large-sized bus size from 18.00-25 to 40.00-57 (basic equipment) |
Fully ready-made plot for professional repair of kgsh size from 18.00-25 to 40.00-57 (70 positions of equipment and tools; a set of materials for repairing 60 tires of radial and diagonal design; delivery; training). Based on (art. 01 007). |
|
Additional equipment set number 3 (to art. 70 030, 70 040, 70 050) |
Returning of the KGSh repair site up to 24.00-35, allowing you to repair tires of passenger and cargo vehicles, as well as cameras of any size. |
|
Additional equipment set number 4 (to art. 70 030, 70 040, 70 050) |
Compressor for the tire-repair workshop, engine for roughing with a flexible shaft, instrumental trolley, pneumodrell |
|
Additional equipment set number 5 (to art. 7 040, 70 050) |
Car wash for tires, filter ventilating installation, protective masks, sets of workwear |
|
Plot for repair of large-sized bus size from 24.00-35 to 40.00-57 (basic equipment) |
Fully ready-made plot for professional repair of KGS size from 24.00-35 to 40.00-57 (68 positions of equipment and tools; a set of materials for repairing 60 tires of radial and diagonal design; delivery; training). Based on (art. 01 016). |
|
Repair of career tire 325/95R24 with 100% warranty. Repair of this tire amounted to 3200 rubles (taming damage) New tire costs 22 500 rub Savings will be about 14,000 rubles. _______________________________________________________________________________________________________________ How much can one tire cost? 10,000, maybe 100,000, maybe 500000? Or maybe 1 million? There is no price limit in large-sized and super-erup-barked tires. The tire as a product can cost 100,000, and its absence is 1 million per day. In such conditions, simple technique is destroyed and critized for the enterprise, does not merit the company's leading link. Very often because of the cost savings in enterprises there is no tires. The tire's valued Foundation is quite realistic to create from the written tire, the repair technology developed by the URLREMSHINIC GC allows minimal costs to commission up to 30% of the tire written off. How much should the kgsh go? Our company's experience shows that only 15% of the enterprises in which our specialists visited, tires are survived by their norm. In other enterprises, the tire runs from 20 to 70% of its resource. If you look at this situation, not from the tire, but from the finance side: Enterprises bury from 30 to 80% of the tire value, consider on the example of the tire 29.5R25. The cost of the new tire chinese production starts from 250000 rubles. On the articulated dump truck, 6 pcs plus one outlet, total 1.5 million rubles. We will take the norm of the tire of 5000 moto hours, depending on the work schedule it is from 8 months to 1 year. But most often in aggressive operating conditions, the tire receives damage already on the first thousand hours. In this situation, 50% of tires are repaired by standard methods, the remaining 50% is sentenced to write-off. We will take for an example, in the first 2,000 hours they wrote up 2 of 7 tires in the scrap. Residual value of tires 350 000 rub. Capital Recovery Repair Tires 29.5R25 ranges from 30,000 to 40,000 rubles, which makes me a 20% of the tire value. And now saving for the enterprise: Option number 1 Buy 2 new tires 500000 rubles. Option number 2 Restore 2 Tires 80,000 rubles. Restoring the damaged bus you do not bury the residual cost of wheels 350000 and do not spend 500,000 to new, if we roughly remove all transport costs, then we get savings of 700,000 rubles. Here we do not take into account the losses from idle technology, breakdown plans for the export of the breed and so on. And if the tires fail more often? If 1 per month, and if one per week, and if 1 per day? Multiply on the number of equipment units? Picture not rainbow) We said earlier that we provide recovery services and overhaul tires Our company is deeply convinced that cap repair wheels one of the best ways to save money. We offer reasonable prices for quality repairs. Your technologies, own production of consumables, a high-class team of professionals allows us to give a 100% guarantee for our repairs. We did not consider how many billion rubles we have eaten our clients, but we know exactly that over the years of the company's work we have returned more than 2,000 large-sized tires. Now let's talk about the repairs of the tires. There is so good technologies Repairs, there are high-quality, have cheap, there are expensive. We will not talk badly about one company, we will tell about themselves. Turning technology URLARREMSHSHRA is unique and unreasonable at the same time. Many methods and techniques are represented from other manufacturers. Our strong side - Individuality, each repair is unique and unique, so we do not use serial plaster, each plaster is manufactured individually. We are constantly improving our equipment, materials and technologies. Previously, the wounds were sewn threads and interbilled with a bandage creating a person discomfort and limiting the movement. Now minimal cuts are made, the jewelry is operated on complex diseases, it is neatly sewn, so that the seams are not visible, and is stuck with a thin body color plaster. Our company seeks to become modern medicine for tires
Repair of kgsh
PunctureBefore repair After repair Side cutBefore repair
After repair Bracker Testing
Before repair
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